Electric bike range

The range of an electric bike is usually understood as the distance traveled on a single battery charge . More precisely, it is the distance for which the electric assistance of the motor is provided before the battery runs out. This is a parameter that is influenced by many factors during normal riding, including the way the motor is regulated by the rider. However, for comfort on an electric bike, it is an essential parameter , because it actually indicates how far the bike will be able to assist you like a real electric bike before you need to recharge it or just pedal like on a regular bike (however, an electric bike is heavier than a regular bike).
Similarly to the fuel consumption of a car, some e-bike manufacturers indicate the range in the form of the number of kilometers traveled, with the lowest assistance level set and therefore the minimum consumption of the e-bike (e.g. "range 130km") or in a certain interval of kilometers as the usual ranges in which the range can vary (e.g. 80-110km), which is a less accurate expression.
What affects the range of an electric bike?
Let's take a closer look at what determines the range of an electric bike:
1. E-bike battery capacity
The main indicator for assessing the range of a bike is the battery capacity. This expresses how long the battery is able to provide a certain electric current. It is given in Ampere-hours. For example, 10 Ah means that the battery can provide a current of 10 Amperes for one hour or, for example, 1 Ampere for 10 hours, etc. In general, the higher the capacity of an electric bike battery (more Ampere-hours at a given voltage), the higher its actual range will be.
To assess the performance of a battery, we simply multiply the battery capacity (number of Ampere-hours, Ah) by the average battery voltage (number of Volts, V) at which the battery operates. This gives us the performance per time, given by the number of Watt-hours (Wh). For example, a battery with a capacity of 10 Ah and a voltage of 36V has a performance of 10x36, or 360 Wh (Watt-hours).
Riding an electric bike with the lowest level of assistance consumes at least 4 - 5 Wh per kilometer of distance (depending on other circumstances, described below)
E-bike range calculation
By dividing the number of Watt-hours by the energy consumption per 1 km, we get the number of kilometers the battery will help us:
With a minimum consumption of 4.5 Wh and a 10 Ah/36V battery, we get 360 Wh divided by 4.5 Wh = 80 km, as the theoretically possible maximum range of an electric bike.
For example, with a capacity of 16.5 Ah and a voltage of 36 V, this equates to 594 Wh/ 4.5 Wh = 132 km, as the nominal range of an electric bike, with minimal consumption.
For an achievable range of 120 km, the battery should have at least 15 Ah at 36V.
With a more comfortable higher level of assistance, when the rider "drives" more, the consumption on a regular e-bike (250W) can fluctuate between 5.5 and 10 Wh. When starting off, riding uphill or riding with direct engine engagement (if the bike has such a function), the consumption can climb to tens of Watt-hours per kilometer. With batteries with a larger capacity, it is likely that the total distance on one charge will not be covered in one go, but there will be breaks during it. If they last longer (1 hour or more), they will help the battery recover in the range of 5-10% and thus extend the total range even further.
2. Style and nature of riding an e-bike
It is logical that the range is significantly influenced by the weight of the rider, the nature of the terrain (rough surface, hilly terrain, frequent starting, headwind, etc. reduce the range) and the riding style - especially the selected assistance intensity. The range can be extended by switching off the assistance when riding on a flat surface or on a gentle descent, by pedaling more intensively (applies to the frequency sensor), by riding more smoothly, etc. If the battery is loaded with higher currents (high level of assistance), the chemical structure of the battery will not be able to release the same energy as if you were to discharge it slowly. The same applies to temperature changes. In frost or even at temperatures around 40 °C, lithium batteries have worse properties in terms of usable capacity.
Of course, the technical condition of an electric bike also has a significant impact on its range - the choice of tires and their inflation, brake adjustment, chain lubrication and wheel center adjustment, pedaling, condition of bearings, etc.
There are many e-bike models on offer, where the range is objectively extended thanks to a higher battery capacity, which can be up to twice as large (up to 25 Ah) for the same external shape. Thus, it is able to emit the same amount of energy for twice as long, and the real range on a low level of assistance then exceeds 150 km.
The range of an electric bike can be significantly extended if a more skilled rider maintains the cruising speed of the electric bike above 25 km/h for a long time (when the motor assistance is disconnected by itself) or switches off the assistance while riding and pulls the bike more with his own power (If you ride mostly without a motor, you can travel several hundred kilometers on a single charge). Such an approach leads marketing staff of some, even renowned brands, to give distorted or unrealistic range values. For the parameters we provide for all electric bikes sold, the range values are therefore corrected to a real, but still optimistic value. The basic standard of minimum consumption is 4.5 Wh (watt-hours) per kilometer of assisted riding, as mentioned above, in which the rider is assisted by the electric drive. This standard corresponds to the average consumption when riding, when the electric bike still helps you at least minimally most of the time.
3.Electric assistance technology
Other, although significantly less significant, variations in the bike's range are the result of differences in the control systems used, the efficiency of the motor and the type of battery. Here, it is necessary to mention, for example, the difference in the behavior of assisted pedaling sensors, where there is a difference between frequency (it senses the pedaling speed) and torsion (it senses the torque when pedaling and "doses" the motor's assistance accordingly). In connection with a specific riding style, minor differences in range can be achieved. For example, only light pedaling with minimal force leads to the dosing of more current with a frequency sensor and thus more significant assistance (with a shorter range) than with the same riding style with a torsion sensor. Conversely, choosing a higher gear (smaller wheel), i.e. slower and more intense pedaling, will lead to less strain on the battery with a frequency sensor.
The motor concept (in the middle of the pedaling/in the middle of the wheel) also shows slight differences in range for different riding styles. In the middle of the pedaling drive, there are additional losses in the chain transmission compared to the electric motor in the middle of the wheel, which can be up to 10%. However, the motor mounted in the middle of the pedaling works in a narrower and more favorable speed range than the motor in the middle of the wheel, thanks to the derailleur, which partially compensates for the losses in the gears.
As practice confirms, a slight extension of the range can also be achieved by recuperating the braking force used to recharge the battery in bikes equipped with a recuperation system. However, due to the small momentum of an electric bike and the losses, these are units of percentage and the advantages of recuperation in the case of electric bikes are more of a marketing argument.
E-bike batteries
The first generation of e-bikes were equipped with lead-acid batteries, which were cheap but increased the weight of the e-bike by 10-20kg. The total weight of the bike often approached 40kg, which was one of the main disadvantages given the small capacity and short lifespan of Pb batteries.
Today's standard is lithium-based batteries, originally constructed from lithium-ion cells, later lithium-polymer (better performance/price/safety ratio) and also lithium-iron polymer, which have a higher weight but can handle higher discharge currents.
The lifespan of batteries in e-bikes is indicated in the number of charging cycles, and for lithium batteries it reaches up to 1000 cycles.
What brand of battery cells is the best?
Today, only a few global manufacturers of original cells are established in the world, from which thousands of companies then assemble batteries. The most widely used li-ion cells for e-bikes include Panasonic and Samsung with capacities of 2.6 to 3.5 Ah, in the new Tesla dimensional standard (21x700mm) even over 5.5Ah, LG and Sony cells are also used in e-bikes. Some battery producers of Asian origin also use cheaper, non-branded cells with lower service life and capacity. In the offered lines of branded cells from Samsung, Panasonic, etc., there are always types suitable for e-bikes by their purpose, especially in terms of discharge characteristics, life cycle and shock resistance.
Due to similar parameters, it is not possible to clearly choose which cell is the best. Samsung and Panasonic cells are in a close battle of parameters, with Samsung being more affordable. LG cells have begun to build a reputation in recent years by penetrating the products of several renowned German brands. With Sony cells, it is possible to find types that can withstand higher discharge currents than are normally needed. However, for an electric bike, where the current is limited by the control unit, such a feature is rather irrelevant. The cells then have a higher price and can withstand fewer charging cycles.
To obtain more detailed information about battery properties, we recommend visiting www.baterie-servis.cz
The most frequently asked practical questions about batteries and their lifespan can be found here:
What exactly is considered a charging cycle, is it every charge? How many cycles should a battery realistically last?
One of the battery parameters is the number of so-called charging cycles that the battery is able to complete before the usable battery capacity is significantly depleted. According to ČSN EN, significant depletion is a drop below 60% of the capacity. When completing tests with full discharge cycles (in the prescribed manner), lithium batteries should require at least 300 cycles.
In practice, this means that the battery behaves normally when it can withstand at least 300 full charges and discharges before the capacity drop becomes noticeable. This does not mean that the battery is "dead", but simply that it will not drive you as well as before. However, it can easily go through another 200-300 similar cycles and still be driveable.
In normal use, however, the battery does not go through a full charge cycle with each charge, and the number of charges it can withstand as a result is often two or three times higher. Some standards and various manufacturers therefore use half or a proportional part of a full discharge and charge as a unit of cycle to bring the value closer to the real use (cycling) of the battery (and to make the number of cycles look better). In practice, it has become established that a lithium battery is able to withstand 800-1000 cycles, or in this case, rather significant charges and discharges. For lead batteries, it is about a third.
When measuring the number of cycles, a 1-4 hour delay is left between each cycle for electrolyte stabilization. However, if the battery undergoes individual cycles, e.g. over a period of 2 years, the aging of the individual chemical components of the battery is evident and the number of cycles that the battery can withstand over a longer period of time is correspondingly shortened.
How does battery capacity change?
A battery is a relatively complex electrochemical system that goes through certain stages of its "life" cycle. The performance of the battery is also affected by the mode of use to which it was exposed. In general, when you start using the battery, the battery should reach full condition. At the beginning, the so-called recovered capacity should be at least 85% of the nominal capacity, after long-term storage (90 days/ 40 degrees Celsius) the recovered capacity should be at least 50% of the nominal capacity according to ČSN EN.
During normal use, e.g. during the season, the battery should have a capacity value close to the nominal value specified for the battery by the manufacturer, e.g. 13 Ah. For new batteries, this is usually about 10-15% more. With gradual use and an increasing number of charging cycles, the battery capacity gradually decreases.
It is necessary to assume that for the measurement it is necessary to maintain a low (prescribed) discharge current. Under variable load with high currents, e.g. when riding an electric bike, the real capacity output from the battery is always lower. The chemical structure of the battery simply cannot deliver as much current as if you were to discharge it slowly. The same applies to temperature changes. In frost or even at temperatures around 40 degrees Celsius, lithium batteries show reduced capacity. They are simply too hot or cold - the electrochemical reaction is affected by temperature. Gel lead batteries can be irreversibly damaged by frost, so they need to be stored in a warm place.
The battery must not be stored in a discharged state!
What should I do if the battery will not be used for a long time?
Charge the battery, disconnect it from the load and store it at room temperature (especially Pb batteries), in a dry and dark place. Do not store it in a discharged state. If the battery voltage drops below the limit value, this leads to irreversible changes and loss of capacity in all types of batteries. Due to self-discharge - a gradual decrease in charge, it is necessary to recharge the battery repeatedly during storage, approximately once every 2-3 months.
Long-term storage
For long-term storage, the charge level is adjusted to approximately 60%, i.e. after a full charge, after a period of approximately 4 hours and at room temperature, the battery is discharged in a controlled manner with the prescribed current to 60% charge. It is better to entrust this task to a professional service.
- Vaclav Dvorak